How long does a TPO roof last?

A properly installed TPO roofing system typically lasts 20 to 30 years. Lifespan depends on membrane thickness (45 mil, 60 mil, or 90 mil), installation quality, climate, and maintenance frequency. Regular inspections and prompt repairs significantly extend service life. Thicker membranes (60 or 90 mil) are recommended for roofs with foot traffic or hail exposure.

What is TPO roofing made of?

TPO (Thermoplastic Polyolefin) is a single-ply roofing membrane made from a blend of polypropylene and ethylene-propylene rubber, reinforced with polyester or fiberglass scrim for tensile strength. It is chlorine-free, 100% recyclable, and available in thicknesses of 45 mil, 60 mil, and 90 mil.

What is the difference between TPO and EPDM roofing?

TPO is a white thermoplastic membrane that reflects solar heat; EPDM is a black synthetic rubber membrane that absorbs it. TPO seams are heat-welded (stronger); EPDM seams use adhesive tape. TPO is generally better for energy efficiency in warm climates; EPDM may be slightly more economical in cold climates where reflectivity matters less.

How thick should my TPO roofing membrane be?

45 mil is standard for most low-traffic commercial applications. 60 mil is recommended for roofs with moderate foot traffic, rooftop equipment access, or hail exposure. 90 mil is specified for high-traffic roofs, severe hail zones, and premium long-term performance. Apex recommends 60 mil as a baseline for most industrial facilities.

What does TPO roofing cost per square foot?

Commercial TPO roofing typically costs $5.00–$12.00 per square foot installed, depending on roof size, membrane thickness, attachment method, geographic location, and project complexity. Larger roofs benefit from lower per-square-foot pricing. Fully adhered systems cost more than mechanically fastened; ballasted is typically the most economical.

Is TPO roofing Energy Star qualified?

Yes. White TPO membranes meet Energy Star and Cool Roof Rating Council (CRRC)standards for solar reflectance (≥ 0.70) and thermal emittance (≥ 0.75), qualifying them as "cool roofs." This makes them eligible for utility rebates, reduced cooling costs, and LEED v4 certification credits.

Can TPO be installed over an existing roof?

In many cases, yes. TPO can be installed as a recover over an existing single-ply or modified bitumen roof if the substrate is structurally sound and dry. A core sample inspection by our team determines if a recover is appropriate or if a full tear-off is required. Recovering an existing roof saves tear-off and disposal costs.

Does TPO roofing require maintenance?

Yes — like all commercial roof systems, TPO requires biannual inspections (spring and fall), drain cleaning, seam integrity checks, and prompt repair of any damage. Many manufacturer warranties require documented maintenance to remain valid. Apex offers annual and biannual maintenance programs to keep your roof in warranty-compliant condition.